Tallest Wooden Wind Turbine

(modvion.com)

172 points | by Bluestein 5 days ago

15 comments

  • sebstefan 1 day ago
    "Making net-zero wind power possible"?

    Is that trying to tackle the non-problem that was spun up a while ago by oil companies in propaganda pieces like the Landman show on TV?

    It's a non-problem. The lifecycle assessment of wind turbines today, which is the accounting for the actual emissions of the lifetime of a wind turbine, factoring in: creation, installation, maintenance, even the disposing of it, was clocked to be offset after 5.3 months of running the turbine (according to this study: https://pubs.acs.org/doi/full/10.1021/acs.est.9b01030 ; and every other one I could find finds the same ballpark)

    • belorn 1 day ago
      Please note that the study takes the energy that the wind turbine produce and calculate how much green house gases a natural gas-fired power plant would create producing the same amount of energy.
      • once_inc 1 day ago
        Without having checked the study because I can't open the link on this machine: does it also take recycling of the metals into account? There's also cost in placement (which are very significant in places like the North Sea for instance), and digging up the rare earth minerals and such.
        • belorn 1 day ago
          No, no mentioning of recycling. It only look at average energy output, converts it into what a natural gas power plant would do to get the same amount, and compare it to an estimation of green house emissions from producing the turbine. They do mention creating the estimation of production emissions from 28 wind turbine LCA studies of 22 on- and 6 offshore locations, so it sound like they include placement costs, but I can't say for sure. on- and offshore turbines may not be built identically.

          The fundamental question that the study ask is if the wind turbine would replace an existing natural gas-fired power plant, how much less green house gases would it produce compared to keeping the natural gas-fired power plant, and how does that compared to the production emissions of the wind turbine.

          • cyberax 21 hours ago
            Why not a nuclear power plant? And how about the battery backup that the wind power needs to be reliable?
            • bluGill 21 hours ago
              Nuclear is so expensive the only reason anyone builds them is governments wants a source of nuclear trained people around for military purposes (either bombs or navy ships).

              Battery backup isn't a needed as much as many thing in the real world. Those gas power plants we already have are not going anywhere, so we still use them when there isn't much wind. Though battery is something we should be building instead (and are).

              • natmaka 5 hours ago
                We even know how to feed gas turbine with hydrogen, and how to make hydrogen thanks to renewables' overproduction ("green hydrogen").
              • xattt 21 hours ago
                Wait, what? There are also a number of countries that operate nuclear plants purely for civilian electricity production. Military applications are not the primary motivator.

                Instead, civilian energy demands and energy independence are the motivating factors. Look at how Ontario leveraged its electricity supply in the early days of the trade war.

                • bluGill 20 hours ago
                  I said build not operate. The world situation has changed, 50 years ago nuclear power was a good idea to build. If you have a working nuclear power plant I'd generally keep operating it, and do small upgrades over time. However building a new one is something you should only do if you have military needs. (note that showing off is sometimes a military need)
                  • xattt 14 hours ago
                    CANDU 9 and Advanced CANDU reactors were developed and built during a time when Canada had no active military nuclear program.
                    • bluGill 11 hours ago
                      both cancled actording to wikipedia thus proving my point. both were started near the end of when of when making a civial nuke might make sense
                      • xattt 10 hours ago
                        There are 12 CANDU 9 units: Bruce A & B, and Darlington. Both either undergone recent refurbishment or refurbishment underway.
              • mndgs 18 hours ago
                Nonsense, by that logic Lithuania should have been a #2 military power long time ago (having built nukes from a civil nuclear reactor) (it used to operate #2 largest nuclear reactor in the world, now it would be #4).
              • cyberax 21 hours ago
                In most of Europe, nuclear is cheaper than anything else but coal, natgas, and classic hydro.

                When you also add the cost of battery backup.

                Spain and Portugal have just experienced the first taste of that fact.

                • laurencerowe 17 hours ago
                  Most of the cost of nuclear is in construction so extending the life of existing nuclear power stations as long as possible makes sense. However new nuclear in Europe has been much more expensive and even France has lost the ability to build new nuclear capacity cheaply.
            • belorn 19 hours ago
              You can do the same with a nuclear power plant and calculate how much power it generate and how much green house gases that represent if it was produced by a natural gas-fired power plant. Fuel cost is a thing, but to my knowledge they are fairly minor in terms of greenhouse emissions when compared to burning fossil fuels.

              Batteries/storage do not produce energy so they don't displace any energy in this kind of calculations. They can be viewed as a small efficiency increase of existing wind turbines, in which case they do have a form of greenhouse gas payback time, although the energy must not be counted twice for both the turbine and battery, and the increased wear and tear on the wind turbine may impact the result.

              Wind generally has an production rate of around 50%, which mean that countries like Denmark that has already reached over 100% wind production still only have energy for half of their consumption. This mean the storage need is fairly massive, which they currently solve by importing energy from fossil fueled thermal power stations, nuclear and hydropower from nearby countries. Constructing more wind power at this point does not seem economical for power companies, and any storage solution like lithium, reverse hydro, and so on are also not economical (as in, there is basically zero investment into it outside of government subsidized initiatives). As such, wind has in that location seem to have reached its ability to displace any more fossil fuel.

            • delusional 20 hours ago
              Because nobody is lobbying to build nuclear power plants instead of windmills because of the lifecycle emissions of the windmill production.
              • motorest 18 hours ago
                It would be laughable to compare nuclear with any alternative based on the cost of externalities.
      • NooneAtAll3 1 day ago
        so... that estimate should be even shorter, since we're replacing primarily coal stations?
        • mavhc 22 hours ago
          Turns out gas is just as bad as coal when you account for leaks
          • throwawaymaths 22 hours ago
            if you believe the carbon equivalency metrics for methane
            • virgildotcodes 21 hours ago
              Why would you not believe that?
              • throwawaymaths 19 hours ago
                there's a lot of unmeasured assumptions and if you read what is described to the public its usually scientifically wrong. usually it's one of:

                - methane has a higher absorption than CO2

                incorrect. CO2 has a dipole moment amd c-infinity-v symmetry so it absorbs way more

                - methane has higher absorption in open windows of IR frequencies

                also incorrect. the water band don't overlap with CO2

                - methane has a longer atmospheric half-life

                incorrect. you can look up the numbers on this. i believe it was believed to have a longer half life a few decades ago but detailed isotopic studies have disproved it?

                you have to dig really deep to figure out that there is I think? an estimated self-shading effect of CO2 that changes the marginal absorbance of a single molecule. but this assumes a uniform distribution of CO2 in the atmosphere and no scattering. anyways i think this is not spoken of because it also reminds that the effect of Co2 is logarthmic (A = log(T))

    • Bluestein 1 day ago
      > The lifecycle assessment of wind turbines today, which is the accounting for the actual emissions of the lifetime of a wind turbine, factoring in: creation, installation, maintenance, even the disposing of it, was clocked to be offset after 5.3 months of running the turbine

      Very informative. Thank you.-

    • EasyMark 8 hours ago
      My partner was so wound up after that speech on landman. I was like "darling I love the show for braindead entertainment but that is a exceedingly bad take on wind power from a show that obviously is meant to appeal to rural folks who don't want to feel guilty or do anything about fossil fuels".

      Here's the quote from the show for those who haven't seen it

      “Do you have any idea how much diesel they have to burn to mix the concrete or make that steel? Or haul this sh-t out here, and put it together with a 450 foot crane? You want to guess how much oil it takes to lubricate that f-ing thing, or winterize it? In its 20-year lifespan, it won’t offset the carbon footprint of making it. And don’t get me started on solar panels and the lithium in your Tesla battery…”

    • Scarblac 17 hours ago
      But are there any iron mines, steel plants etc that actually work on electricity?

      Otherwise you can calculate any offset you want, but it'll be a paper exercise.

    • cbmuser 17 hours ago
      They still need conventional power plants for backup which will make the life-cycle electricity emissions of the whole system much dirtier.
    • anticodon 1 day ago
      What about more complex and expensive infrastructure required for balancing uneven electricity output?
      • sebstefan 1 day ago
        The same as for the wood turbine.

        It also matters before asking the question of batteries how much turbines it's going to take before the problem actually needs to be tackled

        The problem doesn't arise immediately in the duck curve. It depends on how much of the energy mix of the place is composed of controllable sources alongside your wind and solar

        I recall seeing that the need for batteries is tiny if you accept a 10% share of carbon emitting energy across the year - so all in all, another non-problem, or at least first you should focus on building the turbines to reach the problem, then think of whether or not it's worth getting batteries for the rest.

      • stephen_g 23 hours ago
        A bit more complex, but it doesn't have to be more expensive...

        I think this is massively overblown, it was actually hard to manage a grid with baseload generation, since you still needed peaker plants for the morning and afternoon peaks and then had massive amounts of excess power overnight.

        It's just that that's what people were used to, not that it's actually the best or easiest model for managing grids.

        Highly variable sources bring some different challenges than the old status quo, but we also have much more sophisticated technology in the power space now anyway. And that new and sophisticated tech can produce new opportunities that outweigh the challenges if anything.

        So I take arguments like yours with a massive grain of salt. How you put it is not really the case.

      • arghwhat 1 day ago
        "Uneven electricity output"?

        The variation on output is over a matter of hours (wind powerful enough to spin entire wind farms is not something that comes one second and is gone the next), and large grids with import and export capabilities are largely self-regulating.

        Cost fluctuations in the electricity market regulate whether e.g., power storage sites will charge or dump power, whether district heating plants will source more heat from giant electric kettles, when EVs will start to charge, when private smart water heaters will preheat, when people decide to schedule washing machines and dishwasher, whether offline fossil fuel power plants will be fired up to sell as the rate becomes more lucrative or shut down as power becomes too cheap, whether any "idle" plants will throttle up or down, and whether windmills will engage brakes and turn away from the wind or release brakes and turn into it.

        Power grids have also always had the ability to load shed by dropping customers off the grid, starting with factories that have special agreements, in case the combined local production and import is insufficient, and can detatch from neighboring grids and countries if there are import/export issues that could destabilize the grid.

        The grid needs to change when supply or load conditions change significantly (e.g., every house in a city suddenly having an EV or heat pump, every house in a city suddenly having solar cells and supplying a ton of power, a power plant or wind farm being built somewhere power has not previously been routed), and can be optimized (e.g., power storage, smart load scheduling), but that is entirely orthogonal to windmills.

      • WinstonSmith84 1 day ago
        yes - RE Spain a month ago ..
        • coolcase 1 day ago
          Was a root cause done on that? Was it due to wind power?
          • Moldoteck 1 day ago
            Trigger suspected to be one substation https://www.reuters.com/business/energy/power-generation-los... The blackout itself is suspected to be amplified by ren https://montelnews.com/de/news/96607ac1-dd73-4c23-bb47-a7c2a... "Die Experten betonen, dass erneuerbare Anlagen das Problem nicht nur nicht abfedern konnten, sondern möglicherweise verstärkt haben."
          • arghwhat 1 day ago
            https://en.wikipedia.org/wiki/2025_Iberian_Peninsula_blackou...

            The root cause is not known, but Spain was producing excess power (primarily solar) at the time around the disconnect. Some fluctations were seen, then supply started to disconnect from the grid in Spain, leading to sudden loss of 2.2GW of power. In Spain, automatic load shedding then happened to try to recover, but it was too little too late as neighboring countries detached from Spain to protect their own grids.

            Nothing about this sounds like an issue with renewables.

          • passwordoops 1 day ago
            No, the study is still ongoing. I can't find the link (and Google is functionally useless for finding original links) but Spain's power authority held an update last week where they gave a summary of events (where the failure first happened, where it spread to, etc) and if I understood correctly will have non-Spanish/French/Portuguese experts do the full investigation.

            Still a ways away from understanding what happened

          • WinstonSmith84 22 hours ago
            https://en.wikipedia.org/wiki/2025_Iberian_Peninsula_blackou...

            not strictly because of wind power but few denies that wind power hasn't been a contributing factors - politically it's too sensitive so it's going to be "under investigation" for a long time. Alledgedly too little inertia / rotating power ... there is a parallel to the Australian blackout 10 years ago, where the solution was to build large batteries

    • thrance 15 hours ago
      But building and installing the wind turbine still requires some emissions.

      The wind turbine doesn't remove carbon from the air, so the offset you are talking about is not a real offset, it's only relative to how much CO2 wasn't released in the atmosphere by a more polluting source of power that would have been used instead.

      Wooden wind turbines would allow sequestrating carbon (in the cut trees that make their structures) and potentially compensate the carbon necessary to assemble and install the wind turbine, if the trees are replanted.

    • jiehong 1 day ago
      At least wood is more recyclable, so why not.

      Thanks for the study link!

      • twelvechairs 1 day ago
        Is it though? Steel is very easy to recycle. Engineered timber that is full of various glues and fire retardants not so much.
        • moffkalast 1 day ago
          I thought the main problem with recycling them were the fiber composite blades? If they keep those but just swap the metal tower with a wooden one they've achieved exactly nothing in practice.
          • stephen_g 23 hours ago
            Well replacing the tower reduces embodied emissions from the steel. Sure that's not as big as an issue if the steel was already recycled (and would be recycled again) using an electric arc furnace powered by renewables, but the wood is actually negative since it's storing carbon while it's not decomposing.

            The blades themselves isn't really much of an issue if you actually compare it to fossil fuels - for example, coal fly ash was 18% of all waste generated in Australia around 2019 (this is likely a bit less now as one or two major coal plants have since been decommissioned).

            I think it's astronomically unlikely that wind turbine blades would ever be that kind of proportion of a country's waste, but it was just a normal thing for coal. And gas and oil have a similar problem, it's just harder to see since it's fine particulate matter belched into the air instead of heavier ash that you have to deal with!

            1. https://www.abc.net.au/news/2019-03-10/coal-ash-has-become-o...

      • cinntaile 23 hours ago
        This is not just wood though. This is wood fibers mixed with some sort of resin.
    • internet_points 22 hours ago
      does that number take into account the area of nature paved to create roads for transporting those huge masts?
      • os2warpman 22 hours ago
        Because they require so little, infrequent, maintenance it makes very little sense to pave asphalt roads to wind tower locations.

        For the vast majority of wind farms, dirt or gravel roads connect masts to pre-existing infrastructure.

        The largest wind farm in the US is the Alta Wind Energy Center: https://maps.app.goo.gl/rPjUGSTN979dfUoDA

        The largest wind farm in Europe is the Markbygden Wind Farm: https://maps.app.goo.gl/ETVeMXpf1uPieTct8

        Dirt and gravel roads.

        I'm not saying that there have never been roads paved to create wind farms.

        I am saying that the number of roads that have paved is so small that it is irrelevant.

        • internet_points 14 hours ago
          Can't speak for the US, but that is not the case in Norway.

          There have been massive protests due to the amount of nature destroyed. There are some before-after sliders on

          https://www-nrk-no.translate.goog/dokumentar/her-er-norges-s...

          (scroll around for "wind") that give an indication, although the most striking difference is experience by the people who used to go for hikes in remote places where there are now immense wind parks. The wind companies love building them up in the previously-untouched mountain regions since I guess height = more power, also less NIMBY neighbours.

          https://www.google.no/maps/place/Buheii/@58.6554134,6.887061... had zero roads a decade ago, now it's all roads. And with roads come traffic and people and cabins and tourism and more roads.

          Now they're saying we need more wind parks for AI data centers (a few years ago it was for crypto). We're tearing down nature so we can keep growing our energy use while staying "green".

        • dylan604 21 hours ago
          looking at the wind farm from a certain elevation reminds me of west texas where each of the dots is a gas well instead of a turbine. then my brain went hard left and imagined the wind turbines being used to pump gas in some insane reason
      • bluGill 21 hours ago
        Why should it? We already have all those roads as they were built for all our other transport needs and have plenty of spare capacity for the few wind turbines (1 every 5 minutes is not much use on a modern road) we are building.

        Unless you are talking about the last 100 meters - but as the other reply pointed out, those are not roads. Most of the ones I've seen are grass - the roads are used so little we don't need gravel and they don't even turn into dirt.

  • jbms 21 hours ago
    "Steel is very strong per volume, so steel is a good choice when strength per volume is one of the main constraints. However, wind turbine towers are essentially empty inside so there is room to increase the volume by making the walls thicker. The Laminated Veneer Lumber (LVL) material in a Modvion tower has higher strength per weight and higher strength per cost than steel alternatives."

    Strength per volume versus strength per weight is an interesting trade-off. They're arguing this could let towers get taller.

  • aqme28 1 day ago
    What does "net-zero" mean in this context?

    I would have assumed of course that wind turbines are net negative emissions, even factoring in the construction and materials.

    Do they mean net-zero in materials and construction alone? Because that sounds impossible.

    • mistercow 1 day ago
      What they seem to be claiming is that because the wood itself contains more carbon that is used to produce the turbine, they have net negative carbon emissions before accounting for actual energy production.

      That seems pretty dubious to me. After the turbine’s thirty year life, what happens to that carbon?

      At any rate, if it’s true that it takes 90% less carbon to produce in the first place, setting aside the whole “wood contains carbon” thing, that’s pretty cool.

      • aziaziazi 1 day ago
        That’s a great project and kudos to the team, meanwhile :

        > After the turbine’s thirty year life, what happens to that carbon?

        Those curved boards are probably mixed with epoxy or another polymer, making it a bad candidate for recycling in other wood application (paper, osb boards…), compared to first hand row trees. We’ll probably "valorize" it in incinerators.

        • wizardOfScience 1 day ago
          I think they plan to cut down the tower and saw it into joists basically. The tower wall should be thick enough to allow for that. You will loose some material ofcourse but most of it should be possible to use in construction.
          • peterpost2 1 day ago
            Would the epoxy not have degraded over time? Making it quite a bit weaker?
            • potato3732842 18 hours ago
              Probably doesn't matter all that much, especially for interior material that wasn't exposed to the elements. Worst case you're probably talking strength on th order of chip board which is still useful.
            • EasyMark 8 hours ago
              I would still assume it could be sawed up and turned into building material, highly unlikely anything but the outside has any appreciable deterioration
      • boxed 1 day ago
        If you build enough of these sustained, the total amount of CO2 bound it them could be significant. Similar to growing forests or restoring peat bogs. But yea, growing forests is equally suspicious as a lot of carbon sink forests have turned out to be cut down...
      • EasyMark 8 hours ago
        wood is carbon neutral by it's very nature, however obviously this isn't because energy is needed to process it into a useable form
      • Moldoteck 1 day ago
        "what happens to that carbon?" - biomass))
    • mppm 1 day ago
      Presumably they mean that the CO2 captured in the wood of the tower can offset the manufacture of blades and other components at some point in the future. Not that reaching net zero in wind power is an important milestone or anything. From their technology page:

      > The life-cycle emissions from modern wind power plants made of steel are about 4–7 grammes carbon dioxide per kWh. Building the tower in wood lowers the emissions from the wind power plant by approximately 30 percent per kWh.

      That would put wind power some 50-100x below fossil fuels already. Additional improvements are always nice to have, but not really a big selling point.

    • boxed 1 day ago
      > I would have assumed of course that wind turbines are net negative emissions, even factoring in the construction and materials.

      It's net much-less-than-coal and much-less-than-oil, but it's not zero and certainly not negative.

      I think you're confusing "if we add this to the grid we subtract the carbon emissions compared to the current system" with "this pulls carbon from the atmosphere". Those are very different things.

    • EasyMark 8 hours ago
      It's marketing terminology since wood obviously takes a lot of energy to process, but I assume they mean it's still a fraction of what metal version uses.
  • kieranmaine 18 hours ago
    I listened to a podcast titled "Taming the hydrogen hype" [1] that suggests things like nuclear power plants and wind turbines don't follow the same cost reductions as solar and batteries because they can't be fitted in a shipping container:

    > So, most industrial things have big economies of scale, right? There's this imaginary world where, "Oh, I'm going to shrink down the cost, but the cost per unit is also going to go down." That requires magical thinking. It requires making it so small that you can make it in a factory and ship it in a shipping container.

    Based on what I read on the site the turbine components can be transported using normal lorries. However, it would be interested to know:

    1. If they can be shrunk even further and be transported in a container.

    2. Would this help reduce costs.

    1. https://open.substack.com/pub/davidroberts/p/taming-the-hydr...

    • laurencerowe 18 hours ago
      Wind turbine power output scales by the square of rotor length so like nuclear power tend to be cheaper per unit power produced the larger they are.
  • Bric3d 1 day ago
    From what I understood the main ecological issue with wind turbine are more due to the blades than the tower, I wonder if they're doing something on that side.
    • elric 1 day ago
      Those blades are a major engineering challenge. Have a friend who's a materials scientist who works on those blades. Those things experience crazy stresses because they're so huge. Failures can be pretty catastrophic. I don't think the ecological issue with those blades is all that relevant given the huge ecological benefits of wind power over any other form of electricity generation.
      • EasyMark 8 hours ago
        there are a couple of catastrophic failure modes of those blades and it's some pretty insane footage. The one I saw I believe failed because the brake failed in a big wind storm
      • boxed 1 day ago
        Any? Solar and nuclear would like a word :P
        • Tade0 22 hours ago
          Solar actually has over twice the footprint of onshore wind, considering the energy needed to produce the panels, but it's irrelevant in the grand scheme of things, as all those mentioned sources, if they were to form the majority of the mix, would make electricity a much smaller chunk of the overall footprint than, say, food.

          In 2024 France electricity was responsible for an equivalent of 16.1Mt of CO2 - largely due to gas peaker plants, which together contributed to a single digit percentage of overall electricity consumption.

          That's 235kg of CO2 per person, or 2.5-7.5kg of beef in terms of environmental impact.

        • elric 23 hours ago
          That feels like a disingenuous take. If the composites in wind turbine blades are an environmental problem, then so is nuclear waste and so are the semiconductors in solar panels.
      • lkmill 20 hours ago
        i partly agree, but the fact that those blades cant even be recycled [0] but are instead dug down in the ground after use will probably be an ecological issue relatively soon.

        edit: [0] https://www.bloomberg.com/news/features/2020-02-05/wind-turb...

        felt like i read that article yesterday. 5 years ago, wow. has any progress been made there?

    • jillesvangurp 23 hours ago
      It's a relatively very minor challenge compared to burning massive amounts of gas, coal or oil for the same energy of the blades over the lifetime. The big picture is that wind turbines are a massive improvement over that.

      There's a very minor challenge (compared to decades of coal/gas related emissions) of what happens to the blades after their useful life ends. Mostly you are just putting something that doesn't naturally degrade very well in a landfill where it sits and doesn't degrade very well. It might be leaking some toxic stuff slowly over a very long time. Compared to all absolutely massive amounts of other stuff we dump in landfills, what happens to the blades is probably not the most urgent thing to tackle from an ecological point of view.

      Of course, windmill construction at scale involves a lot of steel, concrete, and blades. So if would can do the same job and perform well, that's still interesting to do. We take something that's already amazingly good and make it even better.

    • wizardOfScience 1 day ago
      Check out these guys! https://voodin-blades.com/
      • moffkalast 1 day ago
        We're officially back to classic wooden windmills.
    • goda90 23 hours ago
      If you go smaller you can use wood for the blades too. Smaller doesn't scale as well, but if you design and build them right you can still get more energy than it takes to produce them: https://solar.lowtechmagazine.com/2019/06/reinventing-the-sm...
    • Onavo 1 day ago
      Maybe they can use cross-laminated wood or the compressed wood that was on hacker news the other day.
    • DocTomoe 1 day ago
      It's that, and the tower's concrete base (which is huge, and virtually indestructible, which means no-one is going to remove it. It'll stay in the ground forever, essentially sealing it (even if there is a meter of dirt covering it). See [1] for a picture to understand the dimensions:

      [1] https://www.sserenewables.com/news-and-views/2021/09/concret...

  • svantana 1 day ago
    I never understood why wind turbine towers are built as hollow, tapered cylinders. Isn't the best mass-to-strength ratio acheived with truss/grid type structures, like in construction cranes?
    • wizardOfScience 1 day ago
      A wind turbine tower is essentially a cantilevered beam resisting the bending moment from lateral wind loads. The loads can come from any direction. Bending induces stresses in any beam that increase with distance from the centre. A thin walled hollow tube is the most material efficient design theoretically as it concentrates the load bearing materials along the perimeter of the beam. Any deviation from this incurs material that is not fully utilised.
      • adwn 1 day ago
        Your explanation raises the follow-up question, which svantana already hinted at: Why don't construction cranes use hollow tubes instead of their typical truss structures?
        • wizardOfScience 1 day ago
          The crane manufacturing business case is not driven by material efficiency to the same degree. It is a tool that needs to be reliable and have performance in operations. Limit the need for man hours through ease of use etc. It should also be able to take many assembly/disassembly cycles.

          Thus does the amount of material not matter as much in a crane.

          For wind turbine towers the material cost can be >>50% of the installed cost.

          • majoe 18 hours ago
            Working for a crane manufacturing company. While raw material costs are maybe not that drastic, we consider material efficiency the most important metric for cost and a lot of brain power was spent to optimise the amount of steel used. There are multiple reasons for this. The ones I can think of are:

              * The margins for cranes are thin and steel is expensive.
              * Thicker steel is harder to work with, increasing manufacturing cost.
              * Each kg of dead weight may decrease the performance of your product, e.g. max. Live load. This is especially true for the jib.
              * More weight at the top of the crane may necessitate a sturdier structure below, amplifying cost even more.
              * More weight may require more ballast blocks, which are costly (especially transport)
              * More weight means higher transport costs
              * More weight means more wind area, which is the critical factor for high constructions.
        • Aldipower 1 day ago
          Because at cranes the force is not the wind that comes from any direction, but the directed payload hanging at the crane arm. Almost all cranes I now moving also the pole around.
        • IsTom 1 day ago
          Certainly makes them easier to disassemble and move elsewhere.
        • carlosjobim 1 day ago
          My guess: They want the wind to pass through the crane, while they want wind turbines to capture the wind.
          • majoe 18 hours ago
            This is the answer.

            Interestingly, wind/storm loads are oftentimes the limiting factor for the configuration height of a crane.

            This is because, when adding another tower segment, not only the total area increases but also the wind forces. The other loads stay roughly the same

            This is the reason why bottom-slewing cranes, which are commonly used for small buildings, sometimes are built with solid walls. Top-slewing cranes, which are used for high buildings, always use a steel framework.

      • Onavo 1 day ago
        This is what I come to HN for, kudos
      • potato3732842 18 hours ago
        This is almost a "spherical cows" level gross over simplification. If you weren't defending it in other replies I'd think you were satirizing people who only have book learning and no real world experience.

        At the limit the failure of your statement obvious. If instead of a thick walled wood tube hundreds of feet tall this structure were an orders of magnitude wider cylinder of thin plies the same height it wouldn't even be able to hold itself up, it would flop over, tear and all fall down under its own weight if not from manufacturing variances then from the wind and differential expansion/contraction from the sun and if by some miracle it survived that it would flop over

        The material has to support itself and tolerate undefined small (relative to the main load) loads in other directions as well as point loads from fastening it to whatever you are using it to bear the loads of, going all in on "large and thin" fails to optimize for this for more or less the opposite reasons that going all in on "solid" does.

        • pinkmuffinere 14 hours ago
          The parent is explaining why it’s hollow instead of being a truss. They accurately explain that the hollow tube is optimal to counter the wind loads. Your criticism is that they didn’t discuss gravity loads, but that wasn’t “in the prompt” — the gravity load doesn’t explain why they’re a hollow cylinder. There are a wealth of other irrelevant things that could be discussed, but have been neglected because they are irrelevant to the question.

          Frankly your comment disappoints me. wizardOfScience gave a _great_ answer, that would make any solid mechanics professor proud.

          • potato3732842 14 hours ago
            You're strawmanning bot me and the comment I'm replying to. Whether you're using a truss design or a solid material wall what I'm saying holds true. You can't just go all in on "put the material at the perimeter" because it'll have other problem. Gravity is just one of those problems.
    • cluckindan 1 day ago
      The forces acting on the wind turbine tower are mostly perpendicular, i.e. the wind hitting the blades and the structure. Ideally, the blades have maximum wind resistance (up to a point).

      The construction crane rarely experiences that kind of wind load, because the truss structure is hollow and allows air to pass through. Ideally, the structure has zero wind resistance (down to a point).

    • looofooo0 1 day ago
      https://gicon-hoehenwindrad.de/ They test-building a 380m wind turbine in such a style now.
      • patall 1 day ago
        I know it's a test project and one shouldn't be to stoked about a test project, but for the last year I have again and again searched for updates about it. Unfortunately, they keep it (understandably) low. Let alone the story of the 90+ year old engineer that envisioned such a project (and they are only implementing 20% of it) is so awesome. Looking forward to when it finishes and hopefully changes our view on wind power for good!
    • flir 1 day ago
      UK has moved from open grid style to a cylinder style for electricity pylons. Presumably there's an advantage to it, but I don't know what it is: https://www.nationalgrid.com/national-grid-energise-worlds-f...
      • potato3732842 18 hours ago
        I can't speak to the UK but in the US things like electrical towers and highway signs mostly go to tubular construction for labor cost reasons.

        Tube gets manufactured in a facility specializing in doing it in a low labor way (rolling or whatever). Flanges get welded on, they get slapped on cribbing and trucked to you and then assembled with minimal labor.

        Contrast with the lattice. Cheaper material inputs, a whole bunch of cheap channel with holes punched as needed, but all that punching, and then all that bolting, takes way more labor, a lot of it can be done cheaply, but it adds up, and when it does get to site there's more pieces to pick and connect, etc.

        Basically the more expensive material saves you quite a bit of human labor at each step. Same reason huge rolled steel and welded tubes displaced riveted construction.

      • scrlk 1 day ago
        Ostensibly for aesthetics. However, the new T-pylon design has been discontinued for cost reasons, and there were complaints about noise in high winds: https://eandt.theiet.org/2025/01/06/national-grid-abandons-c...
    • mkj 1 day ago
      Nabrawind have something like that. It's still a column at the top for blade clearance, but the rest is a grid structure so it doesn't need huge external cranes.

      https://www.nabrawind.com/our-solutions/nabralift/

    • lostlogin 1 day ago
      I’d be interested to hear the answer to this, but don’t really want to see it. Wouldn’t it look terrible?
    • impossiblefork 1 day ago
      No, the optimal shape is a thin dense shell with a stiff low-density interior.

      Optimization only leads to trusses if you constrain the design to have no low-density elements.

      In practice this leads to things like a thing CFRP surface wrapped around balsa or stiff foam.

    • metalman 1 day ago
      It is likely that ,while a truss would be lighter and stronger, to counteract the forces encountered by a turbine it would also require a cross section so large, as to interfere with the blade travel, rendering the proposal, impossible. There are small wind turbines useing truss style towers, but they all have a "stub" tower on top, and they are under 10kw......10-15'blades. the wooden tower under discussion, is also "small" by todays standards, and unlike steel towers that can be made by any half respecting medium sized fabricator, will require a specialised industrial facility that cant make anything else usefull, and so the one that is doing this, is funded at great expense from government grant funding. kinda cool,kinda cringe
  • bjourne 21 hours ago
    There has been lots and lots and lots of attempts to replace steel with wood in construction. These attempts have gone nowhere. So what is to say that this time it will be different? If wood is so good for tall construction why isn't it already used in skyscrapers?
    • jbms 20 hours ago
      The best thing in their favour is how standardized and simple a wind turbine tower is. They know the requirements and their customers. It's much easier than a skyscraper, and it might let them start to scale production of the materials so they become more attractive to other applications.

      However there is growth in mass timber construction generally. People are competing to build taller and taller timber skyscrapers.

    • aziaziazi 20 hours ago
      Most traditional constructions in Asia (and to be frank anywhere else in the world) has been with wood, stone and dirt. Steel is only possible since we extract enough iron and burn in with coal, something we're not sure to be able to do at the same price (=rate =quantity) as we did for the last 100years. Still, here's some contemporary "skyscraper":

      105m - Thailand - 1981 | https://en.wikipedia.org/wiki/Sanctuary_of_Truth

      85m - Norway - 2019 | https://www.moelven.com/mjostarnet/

      87m - US - 2020 | https://www.ascentmke.com

      350m - Japan - 2041 | https://www.nikken.co.jp/en/projects/highrise/w350.html

  • somat 6 hours ago
    I like to call it "carboniferous foam"

    It makes it appear like you are working with something exotic.

    And actually, when you compare it to other materials, carboniferous foam is pretty amazing stuff, it's combination of highly workable, low density, high strength, is tricky to replicate in more engineered stuff.

  • norome 1 day ago
    Would be great if someone could build wind turbines to look like the windmills of old
    • aqme28 1 day ago
      Those are really short and therefore much less efficient. Wind power scales as a cube with speed, and speed scales as a power with height. A little more height can make a big difference.
    • bluGill 21 hours ago
      What type of windmill of old? They look like a scaled up Jacobs wind system from the 1920s. No surprise, Jacob's wind got a lot of things right back then.

      If you mean the old water pumps used in the American west (they are still made today!), those are good for water pumping because they produce high torque in low winds, but they make less horsepower and that is what we care about.

      If you mean the Dutch style windmills/houses, we could do that, but the big house blocks a lot of wind and so it is not efficient.

      I can't think of any other style of old windmill. However if you can the answer to your question is likely because that style is much less efficient.

    • robin_reala 1 day ago
      Why? Presumably we’re trying to optimise on generated power?
      • frereubu 1 day ago
        It's not a viable proposition, I agree, but one thing it would get around is NIMBYs in the UK who seem to love vintage windmills, but not wind turbines!
  • rcpt 14 hours ago
    Love wind turbines they look great and feel like the future. Don't understand the hate for them
    • frainfreeze 14 hours ago
      Have you actually looked into the arguments?
  • calmbonsai 1 day ago
    Huh?! I don't see this as a viable challenge to the extant business model and they never reveal the numbers, let alone a basic model, behind their "net-zero" marketing claim.

    They also still haven't solved the main issue of non-modular turbine blade transport and assembly. Modular and stepped blades are the next frontier. Not tower construction.

    Quite frankly, the tower is trivial.

    The cost of the tower construction and materials is a small percentage of the initial blade, transmission, and generator assembly costs and on-going maintenance. Even the lubrication flow sensors and lubricants are highly specialized for the unusual duty-cycles and variable loading of a wind turbine.

  • aaron695 1 day ago
    [dead]
  • lupusreal 1 day ago
    I feel very strongly that if a wind turbine is made of wood, you have to call it a windmill even if it's not powering a mill.
  • carlosjobim 1 day ago
    I think this is modern Nordic engineering in a nutshell: Some of the smartest people you can find working on some of the dumbest projects you can think of.

    For any of you wondering why would anybody do this, the full explanation is in the site footer: "This project has received funding from the European Union’s Horizon 2020 research and innovation program under Grant Agreement No. 959151."